Do note that there's so much goes into the process of Plasma Sculpture that I'm just focusing on presenting the fundamental and essential methods, while collecting and providing resources for further self-study and knowledge. That is to say I will fill in the science and history where it is necessary or difficult to resource, but will not got into a sort of technical manual writing.  Due to this being my formative years of experience, in addition to developing working methods for my particular environment, such as the public studio at Pittsburgh Glass Center, it's hard to pin down many other details since my knowledge expands and updates very quickly; though if encouraged to share, I would be open to talking about moment to moment findings, just a I do with my contemporaries.

​Thank you to the students or rather co-learners, instructors, and TA’s of 2022 Neon and Plasma Summer workshop, Borderline, taught by James Akers, Sean Bradley, and myself at the Pittsburgh Glass Center.

It was personally a challenging week for me, as I could not be there for the majority of the day, yet everyone worked hard, played hard, and had a good time. This was the first time we've run any of the neon torches for a class, I appreciate every bit of feedback I received, especially of the presentations I shared with you during the class.
It was due to your input that I have felt ready to share this document for further research and implementation. 

If you're interested in my particular thoughts on something, please ask, I'll even see if I can discuss that question with someone more experienced so we can get a well rounded answer.

As always, Be safe, be healthy, and be strong, 

and I'll see you next time,

-Percy Echols II,Taming Lightning

Phosphors are chemicals, usually applied in the form of powders or powders in a liquid vehicle that translate ultraviolet light made in a plasma discharge into visible light to reveal a variety of colors.
Phosphors were first developed in the 19th century when various natural elements were put in Geissler tubes. After the air was partially evacuated and under the action of a high voltage discharge the elements would glow.  The ultraviolet light produced caused the rocks to fluoresce. 
When powdered these “rocks” became our first phosphors.
Phosphor technology research progressed through the last century to produce a rainbow of colors.
Phosphors have many technical properties and requirements that fill textbooks but here are some basics for the plasma artist. 

 Phosphors can be used in 2 basic modes:

1. Reflective mode: This means the UV light from the plasma discharge impinges on an internal surface which results in it reflecting a visible light.  An example of this is if a sculpture is mounted inside a clear glass envelope containing the plasma.  The inner sculpture is coated with phosphor and would reflect colored light. This mode produces the brightest light and brilliant colors.  The gas discharge itself will also add its own characteristic body color.
2. Transmissive mode:  This is what happens in a neon or fluorescent tube.  The UV light hits the coating from the backside and transmits visible light which passes through the coating.  This method requires careful control of the coating thickness and uniformity or all that will result is a muddy look due to too thick a coating.

Particle size:

• Particle size is important to different phosphor coating techniques.
• Larger particles, for example >5 microns and up, require a binder to bind the particles to the glass. Most coated tubing requires a binder, one that can be cleanly burned off in the presence of air (or at least oxygen) at elevated temperatures. Failure to thoroughly burn this off will lead to reducing the binder to carbon blackening the glass.
• Phosphors milled to <1 micron can be applied with just an alcohol vehicle which will quickly dry leaving a thin coating that readily adheres to the glass.
• The traditional binder for phosphors was nitrocellulose. Currently polyethylene oxide (trade name Polyox)has replaced this.

Applying Phosphors to glass:
Here are 6 common ways to apply phosphors to glass. (note: In all cases the raw phosphors should be finely ground to powder using a mortar and pestle or equivalent.  They come already milled to size but may clump together so need to be reduced to powder either when mixing with a liquid vehicle or for dry dust coating.)

1. Dipping or suction coating by dipping the glass or suctioning the phosphor and its liquid vehicle up into a piece and letting it run off uniformly.  Small particle phosphors with an alcohol vehicle and larger particle phosphors with a binder both work with this technique.
2. Brushing, particularly for artwork can give a painterly quality to the coating.Dipping the brush into the vehicle before brushing and applying thin coating adhere better than thicker coatings.  Multiple coats are difficult because the base coat tends to be removed when trying to put on additional layers.
3. Airbrush sprayed coatings can result in the smoothest, most uniform coatings but strict attendance should be paid for airborne phosphor particles which can be dangerous if inhaled or ingested and so should only be done in a fume hood.Many phosphors can be significantly damaging if inhaled.
4. Coating powders with clean sand or glass beads requires a fine powder of phosphor mixed with clean sand or fine glass beads which when shaken or agitated inside the glass piece and then poured out results in a light translucent coating which can tint a plasma discharge.
5. “Explosive” coating, despite the name, provides a fairly uniform coating. This method requires dry, finely ground phosphor powder and works best with small, <1 micron particles. The method requires that the tubulation to the plasma piece have a side arm.  A small amount of finely powdered phosphor is inserted into the side arm.  The plasma piece is evacuated to a reasonable vacuum and the glass tubulation sealed off close to the pump.  The contents of the side arm are poured into the tubulation and the tubulation end is cut or broken off.  The rapidly inrushing air blows the phosphor throughout the glass piece.

​
Interesting combinations of phosphor colors can be made with the body colors of the plasma gas itself. For example, a xenon blue plasma combined with a contrasting color like red, green or other color can give a rich multicolored display.

1. Pouring liquid phosphor directly into a lamp can give interesting streaks of color. Using heavily thinned phosphors can, by turning and twisting of the glass, direct streams of color to trail throughout the lamp.

IMPORTANT:
*Avoid breathing airborne dust from phosphor powders.  Wear a properly rated respirator mask and work in a well ventilated area when mixing/grinding the dry phosphor powders.  
*See color chart specifying particle size. Small particle size does not require the use of a binder and will stick by itself using the explosive coating method or can be painted on with alcohol. Larger particle size will require binder to stick. There is no visible difference with such small particle sizes but it makes a difference when choosing a method of application.)
*Isopropyl alcohol can be used as a vehicle to mix with the phosphor powder for painting. It will work best to use 100% Isopropyl alcohol with no water in it. 
*Most phosphors appear white until activated under UV light.
*Contact us with any additional questions

Hello Lightning Tamers

It's time for an update!  I'm updating the Elements of Plasma visual diagram to the second edition. Now the reason why I'm doing this instead of updating the previous post is to be able to show a bit of a timeline in terms of my progress on this matter. If you've follow me since the beginning  you'll notice that the process of learning plasma does take a bit of time and a bit of understanding to even grasp the fundamentals.  Because of this I spend more time learning and re learning more than I produce new content. So If things are truly out of date, they will be removed, via redirection to updated post. It may not seem very efficient but if anyone has any suggestions on updateing and or editions/versions in regard to correct or updated info, please let me know.

 In this case I sharing an expansion, adding notes that were made during my Virtual Lecture, Taming Lightning: Getting the word out!,  for 2020 Glass Art Society Conference and refined through recent collaborative efforts of Intro to Plasma Series with GEEX, the  Glass Education Exchange.  

Below I'll share some images along with the original graphic and some text to expand on what I mean by vessel crafting, alchemy, and technology as it relates to the elements of plasma.

-Percy Echols II | Taming Lightning

• Elements of plasma diagram was created to provide a visual reference for the scope of information involved in the process of making a plasma lamp.
• You’ll notice that some areas are more defined in the overlaps, that’s shows that the different categories cannot be neatly studied in isolation, and  that a healthy curiosity, respect, and understanding is require for growth in the field.

I still have quite a bit to share with you, so please support Taming Lightning by sharing, leaving a comment, and or by donation!

Thank you,

-Percy Echols II | Taming Lightning

UPDATED!!!

Hello Lightning Tamers!

When I produced Episode 10: Light up your World with Plasma, it was my initial attempt convey what I've learned about Plasma. Admittedly it was way too early for me to try to teach what little I understood. And so I continue to update and improve on how to share this information.

The ongoing collaboration with GEEX, The Glass Education Exchange, has helped with discussing the pile of information, thoughts, and theories I've compiled, and acknowledging the importance of peer discussion as an underutilized part of the process.

In this update, I've rewrote this post for the Beginner to provide a Guide for Basic Electrode Attachment.

If your are using any of the following soda-lime glass: system 96, Spruce Pine, Cristalica, or Glasma, the typical neon electrode ( both soda-lime and lead glass) have been shown to be compatible, and of course if you are using Borosilicate Glass you'll have to purchase and use borosilicate  Neon electrodes.

To borrow a term shared in both Neon and Scientific glass, to attach your electrode you will need to become well practiced and familiar with making a Weld. Which is the process of joining two connections, will a smooth and ideally, seamless, transition of even thickness. 

*In Flameworking you will NOT need to make a long thin tube or neck in your vessel due to having ample control and thermal resistant properties of your glass.

This lead to a little break from the podcast to reach out and schedule some new recordings. 
One of the prime advantages I'm taking during this time, is to sit down and put in some learning and research.  While I'm familiar with the  Gases used in plasma and neon, I decided to dig a little deeper and find out the history of the Noble Gases, and why they were named, as well as some of the other gases such as Nitrogen, Oxygen, and Iodine vapor.

I'll be posting a quiz in the next few days from my research. To give you an opportunity to refresh your knowledge on these gases, I put together a playlist for you to enjoy from the Podcast Chemistry in its Element produced by Chemistry World. Very brief and informative episodes. I encourage you the take a listen to podcasts on other elements as well. 

There's are really good article I want to read for you, until the enjoy!

Be safe, Be healthy, Be strong,

-Percy Echols II | Taming Lightning